TracStar® 500 Series 3

160mm - 500mm (12" - 20")

The TracStar® 500 Series 3 is designed to offer the utmost maneuverability and flexibility on a jobsite. The robust features include a strong hydraulic facer for fast and efficient facing of pipe ends. The onboard engine and generator powers both the hydraulics and heater.

The TracStar 500 offers a self-contained, self-propelled, track-mounted vehicle that can handle grades up to 30 percent. The machine incorporates a removable carriage for polypropylene fusion operations remote from the vehicle. For installations in limited space, the outer fixed jaw and skid can be removed from the carriage, converting it to a 3-jaw carriage for an even more compact fusion unit.

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TracStar® 500 Series 3 models are available without Hydraulic Clamping. Add NHC at the end of a part number for more information.
  • TracStar® 500 Series 3

    Standard machine with operator-controlled fusion processes designed to meet regulations in the US and similar markets.

    Includes: Fusion machine, facer, 6" IPS to 20" OD heater, and lifting assembly.

    Description Part Number
    Please select a model to customize.
    Medium Force, 500mm Carriage AT5000111
    Starting at



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California Prop 65 Info

AT5000111 Medium Force, 500mm Carriage
Machine 3,123 lbs. (1,416.6 Kg)
Vehicle 2,212 lbs. (1,003.3 Kg)
Carriage 3-Jaw - 365 lbs. (165.6 Kg) | 4-Jaw - 750 lbs. (340.2 Kg) |
Spreader Bar 37 lbs. (16.8 Kg)
Heater 63 lbs. (28.6 Kg)
Facer 98 lbs. (44.5 Kg)
Shipping Weight 3,850 lbs. (1,746.3 Kg)
System Pressure 2,300 PSI (158.6 BAR)
Fusion Pressure 2,300 PSI (158.6 BAR)
Hydraulic Reservoir Capacity 12 Gallons (45.4 Liters)
Power 23.5 HP
Engine Cooling Liquid Cooling
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 11 Gallons (41.6 Liters)
Engine Operational Fuel Tank Capacity 11 Hours
Engine Starting System Electric
Heater 220-240V, 5,000 Watts, 50 / 60 Hz, 1 Ph
Facer Hydraulic
Frame Welded steel construction
Brake Self-locking
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 2.1 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 95" (2,413mm)
Width 68" (1,727.2mm)
Height 51" (1,295.4mm)
Carriage Dimensions
Length 3-Jaw - 35.6" (904.2mm) | 4-Jaw - 47.7" (1,211.6mm) |
Width 3-Jaw - 38.1" (967.7mm) | 4-Jaw - 43.5" (1,104.9mm) |
Height 3-Jaw - 33" (838.2mm) | 4-Jaw - 34" (863.6mm) |
Shipping Dimensions
Length 72" (1,828.8 mm)
Width 91" (2,311.4 mm)
Height 64" (1,625.6 mm)

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Featured Replacement

Parts & Accessories

Click on a part number for ordering information.


Surface hardened for longer life and are serrated for maximum grip.

DataLogger® 7

Tablet, transducer, machine mount, micro SD card, removable battery, screen protector, carrying case and Quick Start Guide.

Part Number Description
DLP0857716 DataLogger 7 - English, Spanish, and Russian

External Bead Remover

Trim the bead created during the fusion process.

Part Number Description
1221101 For 1 ¼" to 6" IPS pipe
1221601 Extra blades for 1221101
1221603 Extra blades for 1810102
1810102 For 4" IPS to 18" OD pipe

Facer Blade Set

Spare facer blades.

Part Number Description
T5005006 Facer Blade Set (6 Blades)
T5005006C Extended Life Facer Blade Set (6 Blades)

Hydraulic Pipe Stand

Adjustable pipe stand to properly support, position, and align pipe to be fused. 

Note: T9055701 requires AT9055901 with optional T9055902 accessories

Part Number Description
AT5066702 4" - 20" Pipe Stand with Hydraulic Height Adjustment (no Pump Kit)
AT5066703 4" - 20" Pipe Stand with Hydraulic Height Adjustment & Pump Package

Low Profile Rollers

Set includes 2 individual rollers. Case includes 40 complete rollers.

Part Number Description
A1867501 Case (includes 40 complete rollers)

MegaMc® Rollers

Part Number Description
4842401 54" Roller Assembly

Pipe Support Stand

Height is adjustable to properly support, position and align pipe to be fused.

Part Number Description
T5070901 4" - 20" Pipe Stand with Manual Chain Height Adjustment
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Pyrometer Kit

Pryometer kit for accurately checking surface temperatures of heater.

Part Number Description
A218804 Measures surface temperature of heater

Self-Centering Stub End Holder

Self-centering stub end holder to hold stub end for butt fusion.

Part Number Description
1879101 Stub End Holder for 500 and 618 lines of machines

Shipping Container

Part Number Description
SED00500H Container

Spare Heater Plate Kit

Heater plates have an anti-stick coating and are required for butt fusion.

Part Number Description
AT5048011 Set of two 6" IPS - 20" DIPS Heater Plates

Spare Heaters

Spare heater.

Part Number Description
T5048001 6" IPS - 20" OD

TracStar 500 Series 3 3-Jaw In-Ditch Kit

Includes heater bag and frame, facer stand, stripper bar kit, in-ditch heater handle hardware kit, facer guide rod bracket.

Part Number Description
AT5058401 In-Ditch Kit

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