TracStar® 500 Series 3

6" IPS - 20" OD (160mm - 500mm)

The TracStar® 500 was the first fusion machine in the world to be mounted on a track system, making it mobile in almost any terrain. Considered the flagship of McElroy machines, its success spawned the entire TracStar line of fusion equipment. The Series 3 adds additional productivity enhancing features, such as indexer-mounted facer and heater that are powered by the machine, standard Hydraulic Clamping, dual pipe lifts and an economy engine throttle setting to conserve fuel.

The TracStar 500 Series 3 Automatic is also available when automatic control and monitoring over the heat, soak, fuse and cool cycles is required.

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Models
Specifications
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Accessories
 

Models

Click on a part number below for pricing and order information.


TracStar® 500 Series 3 models are available without Hydraulic Clamping. Add NHC at the end of a part number for more information.
Currently viewing machines for:

  • TracStar® 500 Series 3 - 20" Carriage

    Standard machine with operator-controlled fusion processes designed to meet regulations in the US and similar markets.

    Includes: Fusion machine, facer, 6" IPS to 20" OD heater, and lifting assembly.
    Description Part Number
    Please select a model to customize.
    		 Medium Force, 20" Carriage AT5000110
    Starting At

    $124,526.00

  • TracStar® 500 Series 3 - 500mm Carriage

    Standard machine with operator-controlled fusion processes designed to meet regulations in the US and similar markets.

    Includes: Fusion machine, facer, 6" IPS to 20" OD heater, and lifting assembly.
    Description Part Number
    Please select a model to customize.
    		 Medium Force, 500mm Carriage AT5000111
    Starting At

    $124,526.00

  • TracStar® 500 Series 3 Automatic - 20" Carriage

    Designed for the UK and other regions outside the US that require automatic machine control and monitoring of the fusion process.

    Includes: Fusion machine, facer, 6" IPS to 20" OD heater, and lifting assembly.
    Description Part Number
    Please select a model to customize.
    		 Medium Force, 20" Carriage AT5036105
    Starting At

    $138,405.00

  • TracStar® 500 Series 3 Automatic - 500mm Carriage

    Designed for the UK and other regions outside the US that require automatic machine control and monitoring of the fusion process.

    Includes: Fusion machine, facer, 6" IPS to 20" OD heater, and lifting assembly.
    Description Part Number
    Please select a model to customize.
    		 Medium Force, 500mm Carriage AT5036106
    Starting At

    $138,405.00

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Specifications

California Prop 65 info

Models
AT5000110 Medium Force, 20" Carriage
Weights
Machine 3,123 lbs. (1,416.6 Kg)
Vehicle 2,212 lbs. (1,003.3 Kg)
Carriage 3-Jaw - 365 lbs. (165.6 Kg) | 4-Jaw - 750 lbs. (340.2 Kg) |
Spreader Bar 37 lbs. (16.8 Kg)
Heater 63 lbs. (28.6 Kg)
Facer 98 lbs. (44.5 Kg)
Shipping Weight 3,650 lbs. (1,655.6 Kg)
Hydraulics
System Pressure 2,300 PSI (158.6 BAR)
Fusion Pressure 2,300 PSI (158.6 BAR)
Hydraulic Reservoir Capacity 12 Gallons (45.4 Liters)
Engine
Power 23.5 HP
Engine Cooling Liquid Cooling
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 11 Gallons (41.6 Liters)
Engine Operational Fuel Tank Capacity 11 Hours
Engine Starting System Electric
Power
Heater 220-240V, 5,000 Watts, 50 / 60 Hz, 1 Ph
Facer Hydraulic
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 2.1 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 95" (2,413mm)
Width 68" (1,727.2mm)
Height 51" (1,295.4mm)
Carriage Dimensions
Length 3-Jaw - 35.6" (904.2mm) | 4-Jaw - 47.7" (1,211.6mm) |
Width 3-Jaw - 38.1" (967.7mm) | 4-Jaw - 43.5" (1,104.9mm) |
Height 3-Jaw - 33" (838.2mm) | 4-Jaw - 34" (863.6mm) |
Shipping Dimensions
Length 90" (2,286 mm)
Width 72" (1,828.8 mm)
Height 65" (1,651 mm)

Print Specifications

Models
AT5000111 Medium Force, 500mm Carriage
Weights
Machine 3,123 lbs. (1,416.6 Kg)
Vehicle 2,212 lbs. (1,003.3 Kg)
Carriage 3-Jaw - 355 lbs. (161 Kg) | 4-Jaw - 740 lbs. (335.7 Kg) |
Spreader Bar 37 lbs. (16.8 Kg)
Heater 63 lbs. (28.6 Kg)
Facer 98 lbs. (44.5 Kg)
Shipping Weight 3,650 lbs. (1,655.6 Kg)
Hydraulics
System Pressure 2,300 PSI (158.6 BAR)
Fusion Pressure 2,300 PSI (158.6 BAR)
Hydraulic Reservoir Capacity 12 Gallons (45.4 Liters)
Engine
Power 23.5 HP
Engine Cooling Liquid Cooling
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 11 Gallons (41.6 Liters)
Engine Operational Fuel Tank Capacity 11 Hours
Engine Starting System Electric
Power
Heater 220-240V, 5,000 Watts, 50 / 60 Hz, 1 Ph
Facer Hydraulic
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 2.1 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 95" (2,413mm)
Width 68" (1,727.2mm)
Height 51" (1,295.4mm)
Carriage Dimensions
Length 3-Jaw - 35.6" (904.2mm) | 4-Jaw - 47.7" (1,211.6mm) |
Width 3-Jaw - 38.1" (967.7mm) | 4-Jaw - 43.5" (1,104.9mm) |
Height 3-Jaw - 33" (838.2mm) | 4-Jaw - 34" (863.6mm) |
Shipping Dimensions
Length 90" (2,286 mm)
Width 72" (1,828.8 mm)
Height 65" (1,651 mm)

Print Specifications

Models
AT5036105 Medium Force, 20" Carriage
Weights
Machine 3,183 lbs. (1,443.8 Kg)
Vehicle 2,282 lbs. (1,035.1 Kg)
Carriage 3-Jaw - 365 lbs. (165.6 Kg) | 4-Jaw - 750 lbs. (340.2 Kg) |
Spreader Bar 37 lbs. (16.8 Kg)
Heater 63 lbs. (28.6 Kg)
Facer 98 lbs. (44.5 Kg)
Shipping Weight 3,705 lbs. (1,680.6 Kg)
Hydraulics
System Pressure 2,300 PSI (158.6 BAR)
Fusion Pressure 2,300 PSI (158.6 BAR)
Hydraulic Reservoir Capacity 12 Gallons (45.4 Liters)
Engine
Power 23.5 HP
Engine Cooling Liquid Cooling
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 11 Gallons (41.6 Liters)
Engine Operational Fuel Tank Capacity 11 Hours
Engine Starting System Electric
Power
Heater 220-240V, 5,000 Watts, 50 / 60 Hz, 1 Ph
Facer Hydraulic
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 2.1 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 95" (2,413mm)
Width 68" (1,727.2mm)
Height 51" (1,295.4mm)
Carriage Dimensions
Length 3-Jaw - 35.6" (904.2mm) | 4-Jaw - 47.7" (1,211.6mm) |
Width 3-Jaw - 38.1" (967.7mm) | 4-Jaw - 43.5" (1,104.9mm) |
Height 3-Jaw - 33" (838.2mm) | 4-Jaw - 34" (863.6mm) |
Shipping Dimensions
Length 90" (2,286 mm)
Width 72" (1,828.8 mm)
Height 65" (1,651 mm)

Print Specifications

Models
AT5036106 Medium Force, 500mm Carriage
Weights
Machine 3,183 lbs. (1,443.8 Kg)
Vehicle 2,282 lbs. (1,035.1 Kg)
Carriage 3-Jaw - 355 lbs. (161 Kg) | 4-Jaw - 740 lbs. (335.7 Kg) |
Spreader Bar 37 lbs. (16.8 Kg)
Heater 63 lbs. (28.6 Kg)
Facer 98 lbs. (44.5 Kg)
Shipping Weight 3,705 lbs. (1,680.6 Kg)
Hydraulics
System Pressure 2,300 PSI (158.6 BAR)
Fusion Pressure 2,300 PSI (158.6 BAR)
Hydraulic Reservoir Capacity 12 Gallons (45.4 Liters)
Engine
Power 23.5 HP
Engine Cooling Liquid Cooling
Engine Fuel Type Diesel
Engine Fuel Tank Capacity 11 Gallons (41.6 Liters)
Engine Operational Fuel Tank Capacity 11 Hours
Engine Starting System Electric
Power
Heater 220-240V, 5,000 Watts, 50 / 60 Hz, 1 Ph
Facer Hydraulic
Chassis
Frame Welded steel construction
Brake Self-locking
Mobility
Mobility Type Rubber crawler tracks
Transportation Self-propelled
Vehicle Speed 2.1 MPH
Lifting Lift points and lifting assembly
Starting System Electric
Machine Dimensions
Length 95" (2,413mm)
Width 68" (1,727.2mm)
Height 51" (1,295.4mm)
Carriage Dimensions
Length 3-Jaw - 35.6" (904.2mm) | 4-Jaw - 47.7" (1,211.6mm) |
Width 3-Jaw - 38.1" (967.7mm) | 4-Jaw - 43.5" (1,104.9mm) |
Height 3-Jaw - 33" (838.2mm) | 4-Jaw - 34" (863.6mm) |
Shipping Dimensions
Length 90" (2,286 mm)
Width 72" (1,828.8 mm)
Height 65" (1,651 mm)

Print Specifications

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Parts & Accessories

Click on a part number for ordering information.

Inserts

Surface hardened for longer life and are serrated for maximum grip.

6" IPS Polyvalve Conversion Kit

Converts a standard 6" Hot Tapping Tool to a 6" Polyvalve Hot Tap Tool. Kit includes 3" OD cutter.

Part Number Description
220305 6" IPS Polyvalve Kit

DataLogger® 7

Tablet, transducer, machine mount, micro SD card, removable battery, screen protector, carrying case and Quick Start Guide.

Part Number Description
DLP0857716 DataLogger 7 - English, Spanish, and Russian

External Bead Remover

Trim the bead created during the fusion process.

Part Number Description
1221101 For 1 ¼" to 6" IPS pipe
1221601 Extra blades for 1221101
1221603 Extra blades for 1810102
1810102 For 4" IPS to 18" OD pipe

Facer Blade Set

Spare facer blades.

Part Number Description
T5005006 Facer Blade Set (6 Blades)
T5005006C Extended Life Facer Blade Set (6 Blades)

Hydraulic Pipe Stand

Adjustable pipe stand to properly support, position, and align pipe to be fused. 

Note: T9055701 requires AT9055901 with optional T9055902 accessories

Part Number Description
AT5066702 4" - 20" Pipe Stand with Hydraulic Height Adjustment (no Pump Kit)
AT5066703 4" - 20" Pipe Stand with Hydraulic Height Adjustment & Pump Package

Low Profile Rollers

Set includes 2 individual rollers. Case includes 40 complete rollers.

Part Number Description
A1867501 Case (includes 40 complete rollers)

MegaMc® Rollers

For 12" IPS - 78" OD (340mm - 2000mm) Pipe.

Part Number Description
4842401 54" Roller Assembly

Pipe Support Stand

Height is adjustable to properly support, position and align pipe to be fused.

Part Number Description
T5070901 4" - 20" Pipe Stand with Manual Chain Height Adjustment
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Pyrometer Kit

Pryometer kit for accurately checking surface temperatures of heater.

Part Number Description
A218804 Measures surface temperature of heater

Self-Centering Stub End Holder

Self-centering stub end holder to hold stub end for butt fusion.

Part Number Description
1879101 Stub End Holder for 500 and 618 lines of machines

Shipping Container

Part Number Description
SED00500H Container

Spare Auto Control Box

Spare control box for quick replacement. For use with TracStar Auto fusion machines.

Part Number Description
T5001811 Spare Automatic Control Box

Spare Auto Pendant

Spare user interface for TracStar Series 2 Auto machines.

Part Number Description
T5007112 Spare Auto Pendant

Spare Auto USB Thumb Drive & Adapter

Used for downloading fusion records from the Auto Pendant to a USB thumb drive. For use with Pendant 1 models.

Part Number Description
AT5040101 Spare Automated USB Thumb Drive & Adapter

Spare Heater Plate Kit

Heater plates have an anti-stick coating and are required for butt fusion.

Part Number Description
AT5048011 Set of two 6" IPS - 20" DIPS Heater Plates

Spare Heaters

Spare heater.

Part Number Description
T5048001 6" IPS - 20" OD

TracStar 500 III Automatic Hose and In-Ditch Extension Kit

Set of 8 extension hoses, set of 5 extension cables, and pendant strap required for in-ditch fusion.

Part Number Description
T5002007 TracStar 500 III Automatic Hose and In-Ditch Extension Kit

TracStar 500 III Hose and In-Ditch Extension Kit

Includes 4 extension hoses and 3 cables.

Part Number Description
T5002006 TracStar 500 III Hose and In-Ditch Extension Kit

TracStar 500 Series 3 3-Jaw In-Ditch Kit

Includes heater bag and frame, facer stand, stripper bar kit, in-ditch heater handle hardware kit, facer guide rod bracket.

Part Number Description
AT5058401 In-Ditch Kit
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