MegaMc® 824 Series 2

8" IPS - 24" OD (225mm - 630mm)

Operators can butt fuse pipe above ground or in the ditch with the same joint quality. The carriage on the new machine features improved hydraulic and electric connectors that are interchangeable with the TracStar® 630 and 900 Series 2 machines. This versatility allows operators to mount the carriage on a rolling or tracked vehicle.

The 824 was the first machine of this size designed specifically for in-ditch, close-quarter work with the flexibility of smaller diameter fusion machines. It features hydraulically-powered assists for all fusion operations, including the operation of the jaws, pipe lifts, heater and facer.

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  • MegaMc® 824 Series 2

    Fusion machine, facer, heater, 24" OD butt fusion inserts and lifting assembly.

    Description Part Number
    Please select a model to customize.
    High Force, 240V A2474801
    Please select a model to customize.
    High Force, 415V A2474804
    Please select a model to customize.
    Medium Force, 240V A2474802
    Please select a model to customize.
    Medium Force, 415V A2474805
    Starting at



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California Prop 65 Info

A2474801 High Force, 240V
A2474804 High Force, 415V
A2474802 Medium Force, 240V
A2474805 Medium Force, 415V
Machine 6,000 lbs. (2,721.6 Kg)
Vehicle 2,115 lbs. (959.3 Kg)
Carriage 3-Jaw - 1,412 lbs. (640.5 Kg) | 4-Jaw - 3,885 lbs. (1,762.2 Kg) |
Spreader Bar 220 lbs. (99.8 Kg)
Heater 240 lbs. (108.9 Kg)
Facer 390 lbs. (176.9 Kg)
Shipping Weight 6,090 lbs. (2,762.4 Kg)
System Pressure 2,300 PSI (158.6 BAR)
Fusion Pressure 2,300 PSI (158.6 BAR)
Hydraulic Reservoir Capacity 28 Gallons (106 Liters)
Power 20 HP
Minimum Power Requirements 29.8 kVA / 28.1 kW
240V Heater 220-240V, 10,950 Watts, 50 / 60 Hz, 3 Ph
415V Heater 380-415V, 10,950 Watts, 50 Hz, 3 Ph
Facer Hydraulic
High Force, 240V Input Voltage Requirements 220-240V, 50 / 60 Hz, 3 Ph
High Force, 415V Input Voltage Requirements 380-415V, 50 / 60 Hz, 3 Ph
High Force, 415V Plug type 125A, 4 Pole, 5 Wire Pin and Sleeve
Low Force, 240V Plug type 100A, 3 Pole, 4 Wire Pin and Sleeve
Frame Welded steel construction
Brake Mechanical
Mobility Type Tires - 6.90 - 9NHS, 75 PSI Max.
Transportation Pulled via towing ring
Lifting Lift points and lifting assembly
Machine Dimensions
Length 134" (3,403.6mm)
Width 85" (2,159mm)
Height 69" (1,752.6mm)
Carriage Dimensions
Length 4-Jaw - 116.2" (2,951.5mm) | 3-Jaw - 60.7" (1,541.8mm) |
Width 3-Jaw - 53.5" (1,358.9mm) | 4-Jaw - 68.3" (1,734.8mm) |
Height 3-Jaw - 40.7" (1,033.8mm) | 4-Jaw - 54.3" (1,379.2mm) |
Shipping Dimensions
Length 138" (3,505.2 mm)
Width 83" (2,108.2 mm)
Height 72" (1,828.8 mm)

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Featured Replacement

Parts & Accessories

Click on a part number for ordering information.


Surface hardened for longer life and are serrated for maximum grip.

2 rack sets, powered tracked pipe stand, roller pipe stand, lifting sling, 4 outrigger pads, 8 safety cones and remote control.

Part Number Description
4834001 240V
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DataLogger® 7

Tablet, transducer, machine mount, micro SD card, removable battery, screen protector, carrying case and Quick Start Guide.

Part Number Description
DLP0857716 DataLogger 7 - English, Spanish, and Russian

External Bead Remover

Trim the bead created during the fusion process.

Part Number Description
1221101 For 1 ¼" to 6" IPS pipe
1221601 Extra blades for 1221101
1221603 Extra blades for 1810102
1810102 For 4" IPS to 18" OD pipe

Heater/Facer Stand

Tough and lightweight, provides a convenient and safe method for transport and storage.

Part Number Description
T2423001 Heater/Facer Stand

Hydraulic Pipe Stand

Adjustable pipe stand to properly support, position, and align pipe to be fused. 

Note: T9055701 requires AT9055901 with optional T9055902 accessories

Part Number Description
T9055701 8" - 36" OD (250mm - 900mm) Large Hydraulic Pipe Stand

In-Ditch Extension Kit

Set of 40' hydraulic extension hoses and cable. This kit is required for in-ditch fusion.

Part Number Description
T9002007 In-Ditch Extension Kit

Low Profile Rollers

Set includes 2 individual rollers. Case includes 40 complete rollers.

Part Number Description
A1867501 Case (includes 40 complete rollers)

MegaMc® Pipe Stand

Powered pipe stand with lateral and vertical movement.

Part Number Description
3645001 8" - 36" Pipe Stand (Gas-powered)

MegaMc® Rollers

Part Number Description
4842401 54" Roller Assembly

Pipe Support Stand

Height is adjustable to properly support, position and align pipe to be fused.

Part Number Description
T9055801 8" - 36" Large Standard Pipe Stand
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Pyrometer Kit

Pryometer kit for accurately checking surface temperatures of heater.

Part Number Description
A218804 Measures surface temperature of heater

Series 1 Carriage to Series 2 Conversion Kit

Part Number Description
AT2421801 Series 1 Carriage to Series 2 Conversion Kit

Spare 11" Facer Blade Set

Spare facer blades.

Part Number Description
3615712 Facer Blade Set (6 blades)
3615712C Extended Life Facer Blade Set (6 blades)

Spare 9" Facer Blade Set

Spare facer blades.

Part Number Description
3615710 Standard Facer Blade Set (6 blades)
3615710C Extended Life Facer Blade Set

Spare Heater Plate Kit

Heater plates have an anti-stick coating and are required for butt fusion.

Part Number Description
A2428506 Butt Plate Kit

Spreader Bar

Ideal for handling 40' bundles or a single joint of pipe.

Part Number Description
8261000-0101 3,000 lbs. maximum
8261000-0201 6,000 lbs. maximum

Stub End Holder

Holds stub end fittings for butt fusion to the end of a pipe.

Part Number Description
2419501 Stub End Holder for 630 and 824 lines of machines

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